The Lean Airline - Flight Excellence

Cover image of The Lean Airline: Flight Excellence by David Lapesa Barrera, First Edition (2024), available in softcover, hardcover, and electronic formats, offering practical Lean strategies for aviation professionals.

Transformation Strategies for Airline Success, First Edition, ©2024, David Lapesa Barrera

Unlock the potential of Airline Operations with this definitive guide on Lean Management.

"A must-read for aviation management students and professionals seeking to create smarter, more efficient, and customer-centric airlines."

Highlights


Development Strategies: Learn to build the structure, empower people, and optimize processes for enhanced efficiency and customer value.

Continuous Improvement Techniques: Gain insights into sustaining success in the face of uncertainty and resource constraints.

Real-World Applications: Explore hands-on examples and success stories from the airline sector, illustrating how Lean principles can transform operations.

Contents

Operational Excellence

  • Operational Entropy and Operational Excellence, Operational Excellence via Lean and Kaizen, Types of waste: the 3M model, The Lean Toolbox, Standardized Work, The PDCA Cycle, Advantages of becoming a Lean Airline

Airline Business Models and Customer Value

  • Airline Business Models, Internal Customers, External Customers, Business Partners and Agreements, The 6Ws Approach to Customer Value

Understanding the Airline Value Streams

  • Airline Organizational Structure, Behind the scenes: Airline functions and systems, Airline Value Streams

Lean Tools: Mapping and Analysis for Decision-making

  • Value Chain Mapping (VCM) and Analysis (VCA), Value Stream Mapping (VSM), Business Process Mapping (BPM), Spaghetti Diagram

Lean Tools: Continuous Improvement

  • Gemba Walk, Kaizen Workshops

Lean Tools: Problem-solving

  • 5 Whys Analysis Method, Cause and Effect Diagram (Fishbone Diagram), Pareto Analysis, Lean Failure Mode & Effects Analysis (L-FMEA), The A3 Method, Interviewing, Effective Problem-solving

Lean Tools: Efficiency and Visual Management

  • 6S Method (5S + Safety), Poka-Yoke (Error-Proofing), Jidoka (Autonomation), Kanban

The Lean Airline 4.0

  • Automation, Top Airline Challenges and Industry 4.0, Lean 4.0 approach, “4.0 Technology” Implementation challenges

Human-centered Processes

  • The Dirty Dozen, The ICAO SHELL Model, Organizational Factors: The Swiss Cheese Model, Ergonomics

Sustainability

  • The Six Key Dimensions of Sustainability and Airline Impact, Digital Sustainability

Integrated Management Systems

  • ICAO SARPs on Management Systems, Supplementary Management Systems: ISO Accreditations, Supplementary Operational Certification: IOSA, Integration Opportunities in Key Airline Processes, Guide to Integrate Management Systems, Documenting Integrated Management Systems, Challenges during Integration of Management Systems

Measuring Performance

  • Key Performance Indicators (KPIs), The SMART framework, Safety Performance Indicators (SPIs), Financial Performance Indicators (FPIs), Lean Key Performance Indicators (L-KPIs), The KPI System, Lean Balanced Scorecard for Airlines, Performance Monitoring in the 4.0 Age, The KPI Driven-culture

Lean Leadership

  • The Lean Leadership Mindset, Macro-level Lean Leadership, Hoshin Kanri (Policy Deployment), The Role of Lean Leaders, The Lean Sensei

Developing Lean Personnel

  • Strengths and Versatility, Lean Training Programs, Kata, Motivating Excellence: Recognition and Rewards

Lean Project Management

  • The Business Case, Project Lifecycle, Change Management

The Lean Airline - Quick Guide

Cover image of The Lean Airline Quick Guide by David Lapesa Barrera, First Edition (2024), available in softcover, hardcover, and electronic formats, offering practical everyday Lean strategies for aviation professionals.

The Everyday Handbook for Airline Success, First Edition, © 2024, David Lapesa Barrera

This essential companion to The Lean Airline - Flight Excellence provides aviation management students and professionals with a roadmap to Operational Excellence.

"Perfect for those seeking quick, effective guidance to enhance their operational strategies."

Highlights


Concise Overview of Lean Methodologies: Distills principles, strategies, and practices into a straightforward format.

Actionable Tips: Offers practical insights for immediate implementation in daily operations and decision-making processes.

Aircraft Maintenance Programs

Cover image of Aircraft Maintenance Programs by David Lapesa Barrera, First Edition (2022), published by Springer, with over 40,000 downloads, providing comprehensive insights on Aircraft Maintenance. Programs.

Springer, First Edition, © 2022, David Lapesa Barrera

This book offers a comprehensive analysis of Aircraft Maintenance Program (AMP) requirements, emphasizing key elements and the underlying investigations that have shaped current practices.

"Essential reading for aircraft maintenance engineers, aerospace engineering students, airline professionals, and researchers focused on safety, quality, and reliability in aviation."

Highlights


Triangle of Airworthiness Model: Simplifies the understanding of aircraft safety through the lenses of Reliability, Quality, and Safety.

Best Practices: Features insights from leading airlines, providing actionable tools and techniques to elevate AMP standards.

Contents

Part I Regulatory Environment

  • ICAO and the Aviation Authorities

  • The Story of Airworthiness Approvals and Certifications

  • Continuing Airworthiness Management - Organization and AMP Requirements

  • Instructions for Continuing Airworthiness (ICA)

Part II Aircraft Maintenance Programs: Content and Management

  • AMP Content and Maintenance Planning Document (MPD)

  • AMP Primary Sources

  • AMP Secondary Sources: Aging Aircraft

  • AMP Secondary Sources: MCAI, Modifications and Repairs, and Non-mandatory Recommendations

  • AMP Secondary Sources: Operational Requirements and Changes to the Operation Type

  • Components Maintenance Program

  • AMP Task Interval Management

  • AMP Evolution/Optimization

  • Maintenance Checks and Bridge Programs

  • Aircraft Induction

  • Critical Maintenance Tasks/Required Inspection Items

Part III The Reliability Program

  • Reliability Program Regulatory Requirements

  • Reliability Program Process

  • AMP Task Effectiveness

  • Reliability Analysis Results

Part IV The AMP in the Engineering and Maintenance Organization Context

  • The Engineering and Maintenance Organization

  • Interface of the Maintenance Program with Other Functions

  • Impact of the AMP Revision on the Organization

Part V Safety Management

  • Hazards and Safety Risks

  • Human Factors

  • Organizational Factors

  • Safety Programs

Part VI Quality Improvement Tools and Methods

  • Audits

  • Problem Solving

  • Continuous Improvement Methodologies and Tools

  • Decision Making

  • Innovation

Appendix A: Introduction to Aircraft Maintenance Program Costs

Appendix B: Introduction to Aircraft Accident Investigation

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Lean management insights and actionable solutions for aviation leaders.

Your go-to source for mastering Airworthiness standards and best practices.